Sahil Nagpal's Email Addresses & Phone Numbers

BEV Powertrain Systems Engineer @ Ford Motor Company Systems Engineering• Leading the development of Commercial and Autonomous Vehicles key attribute metrics in terms of FE, Range, Performance, Towing and drivability.• Leading failure mode analysis, power pack sizing and system trade off studies during different vehicle milestones.• Leading the definition of powertrain architecture, functional requirements and system targets...

BEV Powertrain Systems Engineer @ Ford Motor Company Systems Engineering• Leading the development of Commercial and Autonomous Vehicles key attribute metrics in terms of FE, Range, Performance, Towing and drivability.• Leading failure mode analysis, power pack sizing and system trade off studies during different vehicle milestones.• Leading the definition of powertrain architecture, functional requirements and system targets for commercial vehicles. • Working with cross-functional teams to define system level targets.CAE Analysis (Tools used : MatLab, Simulink, SCVSP, MoSuite)• Simulating vehicle performance including acceleration, gradeability, max speed to support different program milestones.• Evaluating the FE, Electric Range and CO2 emissions to support different program milestones.• Evaluating the thermal cycles to understand HV-Battery and E-drive thermal capability.• Performing Trailer Tow analysis to understand the powertrain towing capability.• Performing HV-Battery durability study to understand degradation of battery pack over the vehicle lifetime. DearbornHybrid Powertrain Engineer @ Ford Motor Company Powertrain Integration (Tools used : PTDiag, DET)• Resolving the design issues in integrating hybrid powertrain in a fleet of 20 prototype demonstrator vehicles.• Flashing various powertrain modules (PCM, HPCM, BCM etc.) with required software in the demonstrator vehicles to make modules compatible with electrical architecture and CAN network of the vehicle. • Troubleshooting network issues in demonstrator vehicles by recording and analyzing Diagnostic Trouble Codes (DTCs).Telematics (Tools used : MatLab, OpenXC)• Leading the data collection from CAN bus of fleet of 20 FHEV demonstrator vehicles. • Procuring the data collection hardware (Open XC) and installing it in the demonstrator vehicles.• Testing the hardware to troubleshoot existing and potential issues in recording the desired signals.• Working with cross-functional teams to analyze fuel economy and developing drive cycles for future commercial vehicles.Vehicle Testing & Packaging (Tools used : ATIVision, TeamCenter, CATIA)• Correlate simulation Fuel Economy results with test data by dynamometer testing FHEV at high aux loads required for autonomous application• Correlate simulation Fuel Consumption results with test data by Lab testing FHEV at different idle conditions required for autonomous application• Packaging study of BEV battery pack in a stripped chassis cab. From May 2016 to September 2019 (3 years 5 months) DearbornProject Engineer - Body Interiors @ Ford Motor Company Commodities: Instrument Panel, Seat Head Restraint, Seat Cut & Sew, Seat Foam, A/C Condenser• Lead benchmarking of parts to conduct competitive teardown analysis.• Work in close coordination with Engineering, Purchasing, Finance, Cost Estimating and Suppliers to establish cost targets for the new designs of forthcoming parts.• Work in Pilot program to assist in establishing a new process – Best of Benchmarking (BoB) at Ford.• Manage progress of project schedules, conduct cross-functional meetings, coordinate activities and resolve issues to meet target dates.• Develop project reports, manage health charts and maintain the project database. From April 2015 to April 2016 (1 year 1 month) Dearborn, MichiganProject Engineer - Plant Head Office @ Tata Motors • Structuring of Balance Score Card (BSC), conducting BSC reviews for the plant deliverables and subsequent deployment of Goal sheets to different divisions.Interaction with different Cross Functional Teams working at various levels of product development• Develop predictive analysis report for daily production loss by mapping the issues and tracking their resolution. • Coordination of new product deliverables through gateway reviews.• Part of team leading and coordinating Lead The Future (LTF) drive – cost reduction initiative across Tata Motors focusing on Variable Cost, Warranty Cost, Inventory Optimization, Complexity reduction and others.• Part of manufacturing strategy group working on Tata Motors Production System (TMPS) deployment initiative. From April 2013 to July 2014 (1 year 4 months) Pantnagar, UttarakhandAssistant Manager - Quality Assurance @ Tata Motors • Shift In-charge of Process Quality in 0.75 ton Ace assembly shop to control allocation of manpower at different quality check points.• Lead project on Noise Elimination from Rear Axle and developed Jig for proper Steering Wheel alignment• Redesigned layouts of various sub assembly areas in assembly shop to reduce cycle time & increase line efficiency.• Development of Fuel Injection system model for 0.5 ton, 0.75 ton and 1 ton small commercial vehicles• Project on Ancillary Business development strategies• All India Tata Motors customer experience study through Customer Relation Management software (CRM) From August 2012 to April 2013 (9 months) PantnagarMechanical Engineering Intern @ JBM Limited • Project on Line balancing through Time Study and Motion Study• Analysis of Control Plans and Work Instruction Sheets (WIS) From May 2011 to June 2011 (2 months) Gurgaon, IndiaMechanical Engineering Intern @ Jindal Stainlees Steel (JSL Stainless Ltd.) • Study of steel manufacturing process emphasizing on Annealing-Pickling of cold rolled steel• Study of coin blanking and stamping operations. From May 2010 to June 2010 (2 months) Hisar Area, India