Melling Engineered Aluminum Castings

Melling Engineered Aluminum Castings possesses the resources, technology, process versatility and development techniques to produce complex, heavily-cored, thin-walled castings ranging from four ounces to 40 pounds. Melling is an aluminum foundry pouring 319, 356, A356, and 359 in Green Sand and Permanent Mold processes. With a combined 61 years of experience in the metal casting industry AC is your premier provider of engineered aluminum castings.• Historical experience launching/producing complex castings built a strong knowledge base • Continued development of advanced simulation software combined with methodical analysis of results builds upon this base and drives the Department’s ability to design processes and tooling to produce complex castings• The Company’s dynamic skill-set, experience, and education have led to continued refinement/development of processes, process controls, standards, operator training/involvement, and methods to optimize designs • Effective designs for manufacturability also optimize all facets of production:o Raw materials consumptiono Core productiono Moldingo Yieldo Finishingo Casting qualityo Post-processing• Effective design and simulation utilization minimizes sampling needs, initial casting trials validate simulation results