Image of Ali Ahmed

Ali Ahmed

Process Engineer, Lithium Metal Refining @ Livent

Process Engineer | Chemical Engineer | Production Engineer

Charlotte Metro

Ranked #1,293 out of 25,860 for Process Engineer, Lithium Metal Refining in United States

Section title

Ali Ahmed's Email Addresses & Phone Numbers

Ali Ahmed's Work Experience

Livent

Process Engineer, Lithium Metal Refining

March 2017 to February 2020

Bessemer City, NC

Johnson Controls

Process Engineer

January 2012 to March 2017

Kernersville, NC

Johnson Controls

Energy Solutions Development Engineer

August 2010 to January 2012

Sparks, MD

Ali Ahmed's Education

Cornell University

Masters, Chemical & Biomolecular Engineering

Cornell University

Bachelors, Chemical & Biomolecular Engineering

Ali Ahmed's Professional Skills Radar Chart

Based on our findings, Ali Ahmed is ...

Calm under pressure
Self-sufficient
Self-critical

What's on Ali Ahmed's mind?

Based on our findings, Ali Ahmed is ...

56% Left Brained
44% Right Brained

Ali Ahmed's Estimated Salary Range

About Ali Ahmed's Current Company

Livent

Managed the daily operations and quality metrics for lithium ingot production (Distillation, Casting)*Initiated, led, and managed all MOC, RCFA, capital project, and process safety initiatives*Redlined P&IDs, equipment drawings, functional descriptions, PM routines, and SOP documentsAchievements:*Developed “Double Casting” method that has increased daily production by 20% ($300,000/month gross margin) by significantly reducing frequencies of stuck and bent ingots*Researched,...

Frequently Asked Questions about Ali Ahmed

What company does Ali Ahmed work for?

Ali Ahmed works for Livent


What is Ali Ahmed's role at Livent?

Ali Ahmed is Process Engineer, Lithium Metal Refining


What is Ali Ahmed's personal email address?

Ali Ahmed's personal email address is a****[email protected]


What is Ali Ahmed's business email address?

Ali Ahmed's business email addresses are not available


What is Ali Ahmed's Phone Number?

Ali Ahmed's phone (**) *** *** 292


What industry does Ali Ahmed work in?

Ali Ahmed works in the Chemicals industry.


About Ali Ahmed

📖 Summary

Process Engineer, Lithium Metal Refining @ Livent Managed the daily operations and quality metrics for lithium ingot production (Distillation, Casting)*Initiated, led, and managed all MOC, RCFA, capital project, and process safety initiatives*Redlined P&IDs, equipment drawings, functional descriptions, PM routines, and SOP documentsAchievements:*Developed “Double Casting” method that has increased daily production by 20% ($300,000/month gross margin) by significantly reducing frequencies of stuck and bent ingots*Researched, developed, and tested (in conjunction with R&D) a novel mold coating that has proven to reduce ingot scarring and sticking in the lab*Implemented process improvements that have improved lithium metal flow rates and thereby reduced tank transfer times*Implemented process valve reliability improvement that reduced valve failure rate by 60%*Designed and implemented ingot cutter blade that eliminated ingot deformations & scrap*Designed and implemented pipe ventilation that eliminated tank nozzle fouling*Designed and implemented a standardized refrigerant hose for the casting molds that has eliminated refrigerant leak failures at the hose fittings*Implemented a mezzanine safety gate that eliminated a fall hazard risk during material handling*Installed catwalk platforms that further eliminated fall and trip hazards in the area*Eliminated the risk of hand injury during door bladder replacement via a custom access hatch*Worked with the PLC technician to implement numerous safety interlocks for improved day-to-day operator safety*Reduced lithium ingot cycle times by an average of 40 seconds by insulating the plate heat exchanger From March 2017 to February 2020 (3 years) Bessemer City, NCProcess Engineer @ Johnson Controls Managed the daily operations and quality metrics of the autogenous mills that grind and oxidize lead pellets into lead oxide powder*Implemented Lean Six Sigma tools throughout the entire oxide value stream chain*Developed and implemented process improvement projects and mill PM routinesAccomplishments:*Improved lead oxide production throughput by 21%, saving the Plant nearly $25,000 per month ($300,000 per year) from reduced purchasing of oxide from external suppliers.*Prevented an unplanned one-month Plant shutdown by developing & implementing a solution to the incessant downtime of the incline conveyor, which saved the Plant from buying a new +$50,000 conveyor*Prevented the Plant from having to shut down indefinitely by developing and implementing a solution to the near-constant downtime of the Primary Sifter dust collector and the extremely short filter life-span*Saved the Plant $11,000 per month ($132,000 per year) by identifying and correcting a mechanical installation flaw responsible for the daily breakage of an expensive internal component of the pellet caster*Improved the efficiency of the pellet casters by identifying and replacing a badly corroded water line with combination CPVC / Stainless Steel plumbing, which mitigated fouling on the heat exchange surfaces*Improved mill water cooling system reliability by installing corrosion-resistant copper piping with brass valves, thereby eliminating frequent occurrence of high-temperature alarms From January 2012 to March 2017 (5 years 3 months) Kernersville, NCEnergy Solutions Development Engineer @ Johnson Controls Developed energy efficiency improvement projects for buildingsDUTIES:•Performed site visits at customers’ buildings to understand their energy and comfort problems, as well as to observe and search for areas of disrepair that are likely causing some of these problems•Developed and analyze potential renewable and energy-conserving solutions that address the problems ascertained from site visits, and calculate energy savings and economic feasibility of each solution•Worked with engineers and project managers to determine the likely package of energy solutions that balanced customer needs and economic viability of the project•Managed scope of subcontractors and ensure their prices meet the customer’s financial objectivesACCOMPLISHMENTS:•Designed an Excel-based tool that utilizes statistically averaged weather and solar data to compute likely energy savings by replacing older windows with more efficient glazing and thermal panels From August 2010 to January 2012 (1 year 6 months) Sparks, MDPhotosynthetic Algae Bioprocess Research @ Cornell University •Proposed a novel algae reactor with lower capital costs than conventional technology that theoretically utilizes a luminescent catalyst to provide the light needed to drive carbon conversion via photosynthesis•Designed a carbon capture process that uses a new solvent with greater carbon capture capacity and a lower heat input requirement than conventional solvents•Conceived a bioprocess that feeds captured CO2 to the algae reactor, and delivers the reactor effluent to a microfiltration membrane system that filters out algal biomass for oil extraction From August 2008 to May 2009 (10 months) Production Development Engineer @ Nutrien Responsible for process improvement and technology initiatives for the Phosphate Rock and Sulfuric Acid production plants


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In a nutshell

Ali Ahmed's Personality Type

Introversion (I), Intuition (N), Thinking (T), Judging (J)

Average Tenure

2 year(s), 7 month(s)

Ali Ahmed's Willingness to Change Jobs

Unlikely

Likely

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